Causes: Insufficient air pressure, blocked air passages, worn piston/seals.
Solutions: Verify air compressor settings and hoses for leaks, clean air passages with high-pressure air or flushing, replace damaged seals or pistons.
Causes: Worn/damaged drill bit, incorrect bit size/type, low air pressure, hard geological formations.
Solutions: Inspect and replace the bit, select bits suited to rock hardness, optimize air pressure/flow, and adjust drilling parameters.
Causes: Loose internal/external components, foreign debris, piston/cylinder wear.
Solutions: Tighten all connections, flush the system to remove debris, inspect and replace worn piston/cylinder liners.
Causes: Damaged O-rings/seals, loose fittings.
Solutions: Replace seals regularly, ensure all connections are tightened to manufacturer specifications.
Causes: Debris accumulation, unstable borehole walls, bit balling.
Solutions: Flush with air/water, use stabilizers for hole integrity, reverse rotation carefully, and avoid forcing the hammer.
Causes: Abrasive formations, lack of lubrication, misalignment.
Solutions: Use anti-abrasive bits, maintain proper lubrication (e.g., air-line oilers), ensure drill string alignment.
Causes: Fatigue from cyclic stress, poor maintenance, improper use.
Solutions: Schedule regular inspections, replace parts per service life, avoid excessive feed pressure.
Causes: Prolonged use, insufficient cooling, hard rock.
Solutions: Monitor bit condition, ensure adequate airflow for cooling, use bits with hardened inserts.
Causes: Contaminated air, wear.
Solutions: Install air filters/dryers, clean or replace valves during maintenance.
Causes: Seal failure, excessive air pressure.
Solutions: Replace collar seals, adjust air pressure to optimal levels.
Regular Maintenance: Disassemble, clean, and inspect components periodically.
Lubrication: Use recommended oils to reduce friction.
Alignment: Ensure straight drill strings to prevent uneven wear.
Training: Educate operators on proper handling and troubleshooting.
Air Quality: Use clean, dry air to avoid contamination.
By addressing these faults proactively and adhering to maintenance protocols, DTH hammer efficiency and lifespan can be significantly enhanced.
You can contact our head-office directly, also you can contact our agent which is near you.
Of course, free live-chat is available and you can get help immediately.